Custom Sensors
Development and manufacturing of custom sensors for specific needs
At IOThing, we offer Custom Sensors that stand out for their ability to adapt to the unique needs of each client. We pride ourselves on being experts in quality, connectivity, diverse technologies and cybersecurity, but what truly sets us apart is our deep, tailored approach to sensor research and development.
Custom sensors ensure that every aspect of the process is under control. By capturing critical data in real time, These sensors allow control systems, such as PLCs (Programmable Logic Controllers) and cloud platforms, analyze and manage information immediately.
With our Custom Sensors, We offer you more than a product; we offer you a complete solution, designed specifically to meet the needs of your operation. At IoThing, we are committed to providing you with sensors that not only meet, but exceed your expectations, thanks to our in-depth research, collaboration with chip manufacturing experts, and a focused approach to innovation.
Personalization decisive
KEY FEATURES
Collaboration with Leaders in Chip Manufacturing
Thanks to our strategic partnerships with renowned chip manufacturers, we have the ability to develop high-quality sensors that meet precise specifications. This collaboration allows us to access the latest sensor technologies and ensure optimal performance in a variety of conditions.
Comprehensive Research Phase
Unlike many companies that offer generic solutions, our process begins with an in-depth research phase. Our technical team works hand-in-hand with you to understand the specific challenges you face and the needs of your application. This phase includes feasibility studies, requirements analysis, and proof of concept, ensuring that each sensor is designed with a clear and precise focus.
Custom Design and Manufacturing
The sensors we develop are not just adaptations of existing products, but completely customized solutions. We can modify features such as sensitivity, measurement range, and communication protocols, ensuring that each sensor is a unique solution that perfectly fits your operating environment.
Focus on Innovation
Our commitment to innovation means we are always at the forefront of sensor technologies. We continually evaluate market trends and new technologies, ensuring our custom sensors incorporate the latest innovations and industry best practices.
Rigorous Testing and Quality Assurance
Each sensor goes through a rigorous testing process before delivery. From design validation to real-world performance testing, we ensure that each device meets the highest standards of quality and reliability.
Ongoing Support and Consulting
We not only design and manufacture sensors, but also offer ongoing support throughout the product lifecycle. Our team is available to advise you on sensor deployment, maintenance and optimization, ensuring you get the most value from your investment.
USE CASE PROPOSALS
APPLICATIONS WITH SENSORS
Machinery Vibration and Shock Monitoring System for Anomaly Detection and Predictive Maintenance
Monitoring system that allows to identify abrupt changes in the operation of the machine
Quality control in production
Vision sensors and proximity sensors are used to inspect products inline, detecting defects in real time to ensure they meet quality standards.
Monitoring environmental conditions
Temperature, humidity and pressure sensors are used to maintain and control environmental conditions in critical facilities such as warehouses, laboratories and data centers.
Energy management
Current and energy consumption sensors monitor electricity usage in real time, allowing industries to optimize energy consumption, reduce costs and improve energy efficiency.
Predictive maintenance
Vibration and temperature sensors installed in critical machinery detect anomalies in the behavior of the equipment, allowing preventive maintenance to be performed before a failure occurs.
Automation of logistics processes
Proximity sensors and RFID are used for inventory management and product tracking in automated warehouses, improving the accuracy of locating and moving goods, and optimizing the supply chain.
VIBRATION AND SHOCK MONITORING SYSTEM IN MACHINERY FOR ANOMALIES DETECTION AND PREVENTIVE MAINTENANCE
CUSTOMER NEED
Description of the system, product and/or project
Monitoring and predictive maintenance process
User Interaction
KEY COMPONENTS AND TECHNOLOGY USED
- Custom vibration and motion sensors (IMU or accelerometers) in key areas of the machines, including connectivity if necessary.
- Cloud platform from IOThing or the client, with real-time visualization and predictive analysis algorithms.
- Automatic alerts and historical reporting to facilitate maintenance review and planning.
- Integration with customer management systems to adapt alerts and maintenance data to the specific procedures of each facility.
RESULTS AND BENEFITS
- Early detection of impacts and mechanical problems: Real-time monitoring allows abnormal shocks or vibrations to be identified, facilitating rapid interventions and minimizing the risk of further damage.
- Optimizing predictive maintenance: Planning based on vibration and shock data helps to optimize the frequency and type of maintenance, avoiding unnecessary interventions.
- Reduction of unplanned downtime: Proactive maintenance reduces the likelihood of unexpected failures, improving continuity in production.
- Longer life of machinery: Preventing damage caused by impacts and vibrations reduces wear, increasing the durability of the equipment.
- Adaptability and improved operational efficiency: The system adapts to the specific conditions of each machine, improving efficiency in the maintenance management of production lines and mobile equipment.
Measurable results
- Reduction in unplanned downtime, thanks to early identification of anomalies.
- Improves maintenance efficiency by basing it on accurate vibration and shock data.
- Savings in repair costs due to preventive interventions.
- Increased equipment lifespan, thanks to efficient predictive maintenance.
